Mould & Tool Design
CAD-driven mould design with DFM feedback — gate placement, cooling and ejection optimised before steel is cut.
Plastic Mould Injection & Design
KT PH takes plastic components from CAD drawing to mass production — designing, machining and moulding high-tolerance parts that hold their spec cycle after cycle.
Who We Are
Most mould problems start with a design that was never checked against the press it would be run on. At KT PH, our designers and toolmakers sit in the same building — so DFM feedback happens before steel is cut, not after the first trial fails.
We build moulds to be maintained, not replaced: documented builds, standardised components and preventive service plans that keep your tooling producing parts within spec for years.
CAD design, CNC machining, EDM and wire-cut under one roof — fewer handoffs, faster corrections.
We review part geometry for flow, warpage and ejection before quoting — saving cost where it matters most.
Design approval, T1 trial report, PPAP-style documentation and clear communication at every stage.
Capabilities
CAD-driven mould design with DFM feedback — gate placement, cooling and ejection optimised before steel is cut.
In-house moulding across commodity and engineering resins, from short runs to high-volume production.
Urethane casting and aluminium soft tooling to validate fit, function and finish ahead of hard steel.
CNC milling, EDM and wire-cut for precision core & cavity work in hardened tool steels.
Mirror polish to VDI textures — surfaces that look as good as they perform, plating-ready on request.
CMM dimensional verification, first-article reports and in-process checks at every production stage.
3 Core Services
Comprehensive support throughout the product development process.
5 Key Benefits
Collaborative model: your engineers + K Tooling experts.

Validate function before tooling with advanced CAD modeling.
Simulation
Avoid costly redesign with early feasibility checks.
Analysis
Ensure efficiency in packaging and assembly processes.
Design
Test ideas quickly before scaling production.
Prototype
Cost-effective mould and production alignment.
ToolingProcess
A disciplined five-step path that keeps scope, schedule and tolerance under control.
We review your drawings and specifications, flag manufacturability risks early and recommend improvements that reduce cost without changing the part.
Full 3D mould model with flow analysis, cooling layout and a detailed quotation — signed off by you before machining starts.
In-house machining of core, cavity and ejection in hardened steel, with dimensional checks at each major step.
Trial shots evaluated against spec — dimensions, cosmetics and assembly fit. Every adjustment is logged until the part is right.
Scheduled production runs with ongoing dimensional checks, material traceability and full reporting on request.
Industries
Housings, brackets and connectors with PPAP-style documentation.
Fine-feature enclosures and cosmetic surfaces for devices.
Clean, controlled builds for housings and instrument parts.
Large, textured components with consistent cosmetic finish.
High-cavity tools for fast, repeatable production runs.
Tough engineered resins for parts that take a beating.
Quality
Every stage of our process is backed by documented checks — from incoming material to the finished part on the press. When a number matters, we can show it.
Contact
Drawings, STEP files or a rough sketch all work. We’ll come back with DFM feedback and a quotation.